博文

目前显示的是 九月, 2019的博文

single crystalline diamond plate

图片
HPHT mono crystal diamond (MCD) is also called as synthetic single crystal diamons (SCD). It is synthetic diamonds produced by high pressure high -temperature synthesis under tightly controlled growth conditions . Advantages Of HPHT Single Crystal Diamond Plate * The ideal ultra-precision cutting tool material * Large size,up to 7x 7 x 1 mm. (thickness 1.0-1.7mm)

How to use grinding wheel sharpen blades

图片
Resin diamond grinding wheel is widely used for tool grinding, mainly supporting CNC tool grinding machine, installation shaft standard with aperture 32mm.Grinding wheel specifications include: 6A2 125X32X5X6 150X32X5X6, resin diamond grinding wheel is especially suitable for grinding alloy materials, this grinding wheel is mainly used for grinding tool end face, can be divided into coarse and fine grinding, grinding wheel size from 120# to 320# have any interested in resin bond grinding wheel,please contact Anna.wang@moresuperhard.com Whatsapp +86 15617785923

The most effective way to improve resin diamond grinding wheel

图片
Diamond wheel The diamond grinding wheel is made of diamond abrasive as the raw material, and the metal fixed powder, the resin powder, the ceramic and the electroplated metal are respectively used as the bonding agent, and the circular fixed abrasive having the through hole in the center is called a diamond grinding wheel (alloy grinding wheel). Resin bond diamond grinding wheel Resin bond diamond grinding wheel has the characteristics of small grinding force, good self-sharpness, easy to block, less heat generation, elasticity and good polishing. Therefore, it has high processing efficiency and easy to be trimmed. It is widely used in machining hard. Materials such as alloys, ceramics, magnetic materials, and optical glass. However, the domestic resin bond diamond grinding wheel has a low life expectancy and cannot meet the requirements of advanced CNC machine tools. The wear of the grinding wheel itself is also very likely to cause fluctuations in the size of the workpiece an

The difference between ceramic bond and resin bond

图片
The ceramic bond diamond grinding wheel has high strength, good heat resistance, sharp cutting, high grinding efficiency, no heat generation and clogging during grinding, small thermal expansion, and easy control of machining accuracy. Compared with the resin bond diamond grinding wheel, it solves the problem of low life of the resin diamond grinding wheel, low grinding efficiency and easy deformation of the grinding tool itself during the grinding process. Adapt to the role of various coolants advantage High grinding efficiency and low grinding temperature performance High hardness, high wear resistance, high temperature resistance

The difference of resin, vitrified, metal and electroplating bond

图片
The main components of the resin bond are resin and auxiliary materials, which are mixed with diamond powder, and are solidified by pressure heating and solidified to form a diamond tool. These tools have small grinding force and grinding heat, good self-sharpness and are not easy to block. High processing efficiency and good quality, but its low strength, poor heat resistance and fast wear, mainly used for processing hard alloys, it is the most used in diamond tools. The main components of the vitrified bond are glass (silica, boric acid, zinc oxide, cerium oxide, spodumene, etc.), clay, colorant, binder (dextrin, resin, water glass, etc.), mixed with diamond abrasive, molded High temperature firing, solid bonding with the matrix to form a diamond tool. These diamond tools have high hardness, high brittleness, small elastic deformation, good heat resistance, self-sharpness, wear resistance, and grinding efficiency between resin and metal. In the meantime, it is mainly used for r

Diamond bruting wheel processing

图片
We strictly control every step, from material selection, mixing, sintering, bonding and so on, to make the best quality and beautiful appearance for diamond bruting grinding wheels of gemstone for customers. We can make 150,175 diameter gemstone wheels. Our diamond bruting wheels are sold to Africa, India, the United States and other countries, please contact Anna.wang@moresuperhard.com, Whatsapp +8615617785923 www.moresuperhard.com

Grinding PCD use resin or vitrified bond wheel?

图片
PDC is a composite material formed by sintering diamond powder and carbide substrate under high temperature and high pressure. Its wear ratio generally reaches 130,000 ~ 400,000, and it is extremely difficult to process. When vitrified bonded diamond grinding wheels are converted into 10mm working layer, each wheel can grind about 120  piece PDC , while resin grinding wheel can only grind 100~120 piece PDC. In addition, vitrified bonded diamond wheel has the following five advantages over resin bonded diamond wheel in PDC processing: 1 ) The grinding efficiency of vitrified grinding wheel is 3 times more than resin grinding wheel; 2) the grinding wheel in the whole grinding process, in addition to the first grinding wheel surface edge, no need to repair. Resin grinding wheel must be dressed 7~12 times, otherwise grinding parts will not start; 3 ) The PDC processed by resin grinding wheel is projected into an isosceles trapezoid, one end of the diamond layer is muc

Singlecrystalline diamond plate

图片
MCD is a  synthetic single crystal diamond  that is cut in a variety of ways for different diamond tooling applications. It is commonly used in special dressing and turning applications that require very different dimensions and crystal orientation to perform the required task.

PCD tips for notching roller

图片
The PCD boring tools are made by PCD blanks (E6) brazing on the tungsten carbide body. Most common is full face pcd notching tools. Applications of PCD boring tools: PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching. Advantages of PCD boring tools: * high abrasive resistance and thermal conductivity * good surface finish * Long service life. The service life is 20-30 times more than carbide boring tools. The specification of PCD boring and notching tools: D b H1 H2 L θ° 2.5 0.5 1.6 5.2 80 3 0.6 1.8 5.5 80 3.2 0.6 1.8 6.2 80 4 0.7 2.3 7.83 70 4 0.8 2.4 9.55 80 4.5 0.9 2.75 10.75 80 5 1.0 3 9 80 4 0.7 3.3 3.4 7.98 80 4 0.8 3.3 3.4 9.68 80 4.5 0.9 3.5 3.9 10.80 80 Application Cases Of PCD notching tools for carbide rollers: * 4*7.8, 5*9 PCD notching tools for carbide roller Have Sent To Saudi Arabia Customer Product name PCD boring tools, PCD tools for carbide roller notching size 5 * 9, 4 * 7.8 workpiece carb

Vitrified bond diamond grinding wheel

图片
Vitrified diamond grinding wheels for PCD & PCBN tools Diamond Width : 3mm, 5mm, 10mm, 15mm, 20mm Grit Size : rough grinding (400#, 500#, 600#), medium grinding (800# and 1000#), finish grinding (1500#, 2000#), super finish grinding (3000#, 4000#, 6000#) Model : 6A2 vitrified diamond wheel, resin diamond wheel, metal diamond wheel Alias: vitrified bond diamond wheel, pcd grinding wheel Application: PCD & PCBN tools grinding e-mail: anna.wang@moresuperhard.com

Double disk grinding wheel

图片
More Superhard diamond / CBN grinding disc including resin diamond / CBN grinding disc, vitrified diamond and CBN grinding disc, double-disc surface grinding disc, pellet grinding wheel and so on. Diamond grinding wheel, is suitable for grinding carbide, tungsten steel, PCBN high hardness of the workpiece ,ceramic , optical glass, sapphire glass and other nonmetal materials. CBN grinding wheel, is suitable for high speed steel, bearing steel, tool steel, stainless steel , powder metallurgy, precision grinding mill cast iron and other hard materials.

Vitrified CBN grinding wheel for Camshaft

图片
Vitrified CBN grinding wheel consists of three parts: grinding wheel matrix, transition layer and abrasive layer. As the hardness of CBN is higher than that of ordinary abrasive, the characteristics of ceramic CBN grinding wheel in terms of abrasion resistance, sharpness and thermal conductivity are particularly obvious. Is the grinding of soft steel materials, widely used in the mass production of automatic machine tools work piece, such as camshaft, crankshaft, air compressor, bearing and other fine and coarse grinding; Vitrified CBN grinding wheel in grinding complex surface work piece is also particularly applicable, such as broach, tooth knife, high precision gear, punch, etc.. MORE CBN grinding wheel processing parameters Specification 14A1 350*28*40*3*12 Camshaft 3A1 350*30*25*3*19 Main journal Bond Vitrified Workpiece Car engine camshaft Workpiece diameter 50-110mm Grinding way Cylindri

Double disc surface grinding wheel

图片
Double-Disc Surface Grinding Wheel Dou ble  disc grinding is the removal of material from a part with parallel surfaces. The metal removal takes place on both sides of the part simultaneously, with the grinding occurring on the faces of the grinding wheels.

Vitrified bond diamond grinding wheel

图片
Grinding machine for natural single crystal diamond CobornPG3 with ceramic diamond grinding wheel 1A2

What's the Different between Diamond and CBN grinding wheel?

图片
Diamond grinding wheel is mainly used for processing hard and brittle materials, such as: hard alloy, ceramic, glass and other workpiece;CBN grinding wheel is mainly used for processing hard and tough materials, especially black metal, such as various steel parts, cast iron, such as the following workpiece: automobile accessories - crankshaft, camshaft, hydraulic parts, compressor parts, etc.

PDC Cutter

图片

Vitrified CBN grinding wheel for automobile valve

图片
The wheel speed is 80m/s-160m/s,Designed to used on CNC Cam Grinders like Toyoda,Schaudt,Landis,Junker etc.

Diamond Wheel for thermal spray coating WC/Co/Cr

图片
Resin Diamond Grinding Wheel For Thermal Spray Coating Diamond grinding wheel for thermal spraying coating industry. Thermal spraying technology is used for producing coatings components or to reconditioning damaged parts.